Content
1. Introduction ........................................................................................ 1
2. Identication data ..............................................................................4
3. Testing of the device ........................................................................... 5
4. Delivery ...............................................................................................5
5. List of material included in the supply ............................................5
6. Installation .......................................................................................... 7
7. Controls ............................................................................................10
8. Cleaning, Disinfection and Sterilization .......................................16
9. Regular maintenance ......................................................................22
10. Replacement of the fuses ..............................................................23
11. Disposal procedures and precautions ......................................... 23
12. Tips ................................................................................................. 24
13. Symbols ..........................................................................................24
14. Troubleshooting .............................................................................25
15. Technical data ................................................................................27
16. After service ................................................................................... 28
17. Environmental protection ........................................................... 28
18. Manufacturer’s right .................................................................... 28
19.Guarantee .......................................................................................28
20. Statement .......................................................................................30
21.Declaration of comformity-EMC ...................................................30
1
1. Introduction
1.1 Foreword
Before proceeding with the installation, use, maintenance or any other activities
on the equipment please read the manual carefully.
Important: To avoid causing personal injuries or damages to property, read all the
points concerning “safety requirement” contained in this manual with particular
attention.
Depending on the level of risk involved, safety requirements are classed under
the following indications:
Danger(always referred to personal injury)
Warning(referred to possible damage to property)
Not to position the device to make it dicult to operate the disconnection device.
In the presence of electromagnetic interference environment, the device may
be malfunctioning. Do not install Surgic smart near equipment that releases
magnetic waves.
Warning, all unauthorized device modication may cause danger, please do not
try!
Surgic smart requires special precautions for EMC and needs to be installed and
put into service according to the EMC environment.
Device with electromagnetic launcher will aect the normal operation of Surgic
smart , do not run both devices at the same time.
To avoid the risk of electric shock, this equipment must only be connected to a
supply mains with protective earth.
The purpose of this manual is to ensure that operators are aware of the safety
requirements, of the installation procedures and of the instructions for correct use
and maintenance of the apparatus.
The user is not authorized to tamper with the equipment under any circumstances.
If any problems are encountered, please contact a Woodpecker Service Centre.
Any attempts on the part of the user or any unauthorized personnel to tamper with
or alter the apparatus will invalidate the warranty and release the Manufacturers
from any liability in respect of any harm or damage to persons or property.
The information and illustration contained in this manual are up-dated to the date
of publication indicated on the last page.
WOODPECKER is committed to continuous up-dating of the products,
which may entail changes to components of the equipment. If there are any
discrepancies between the descriptions contained in this manual and your
equipment, please contact your dealer or the WOOKPECKER After-sale service
for explanations.
Using this manual for purposes other than those relating to the installation, use
and maintenance of the equipment is strictly prohibited.
2
1.2 Description of the Device
Thanks to its controlled three-dimensional ultrasound oscillations, the original
Surgic smart technique rings in a new age for osteotomy and osteoplasty in
Implantology, Periodontology, Endodontics and Orthodontic Surgery. Its main
features are:
Micrometric cutting: Maximum surgical precision and intra-operative sensibility;
Selective cutting: Maximum safety for the soft tissues;
Cavitation eect: Maximum intra-operative visibility (bloodless eld);
The equipment has an automatic tuning circuit that osets wear of the tips, thus
ensuring work in constant conditions of maximum eciency.
1.3 Intended Use
The Surgic smart is a piezoelectric device for bone surgery that enables
osteotomy and osteoplasty techniques to be applied to in almost any anatomical
situation. This equipment can be used in the following elds:
a) Oral surgery;
b) Orthopedic surgery;
c) Maxillofacial surgery;
d) Cosmetic surgery;
e) Neurosurgery;
f) Otolaryngology.
This equipment cannot function in places where there is an inflammable
atmosphere (anaesthetic mixture, oxygen, etc).
1.4 Safety requirements
Woodpecker will not accept any liability for direct or incidental personal injury
or damage to property in the following cases:
1.4.1 If the equipment is used for purposes other than that for which it is
intended;
1.4.2 If the equipment is not used in accordance with all the instructions and
requirements described in this manual;
1.4.3 If the wiring system in the room where the equipment is used does not
comply with the application standard and appropriate requirements;
1.4.4 If any assembly operations, extensions, settings, alterations or repairs have
been carried out by personnel not authorized by Woodpecker;
1.4.5 If the environmental conditions in which the device is kept and stored
do not comply with the requirements indicated in the chapter on technical
specications.
Danger: Qualied and specialized personnel.
This equipment may be used only by specialized and suitably trained personnel
3
such as surgeons. If correctly used, this equipment does not give rise to side
eects. Improper use, on the other hand, will give rise to transmission of heat to
the tissues.
Danger: Intended use.
Use the equipment solely for the purpose for which it is intended (see point 1.3),
failure to comply with this requirement could lead to serious harm to the patient
and/or to the operator and/or damage to/failure of the equipment.
Danger: Contraindications.
Do not use the Surgic smart on patients with pace-makers or other implantable
electronic devices. The same requirement applies also to the operator.
Danger: Contraindications.
An electrosurgical knife could interfere with correct functioning of the device.
Danger: Cleaning, disinfection and sterilization of new or repaired
products.
All new or repaired products are delivered in no sterile conditions. Before being
used for treatments, all new or repaired products should be cleaned, disinfected
and sterilization following the instructions provided under point 8 strictly.
Danger: Use only original Woodpecker accessories and spare parts.
Danger: Check the condition of the device before treatment.
Always make sure that there is no water under the apparatus. Before each
treatment always check that the equipment is in proper working order and that
the accessories are ecient. Do not carry out the treatment if any problems are
encountered in operating the device. If the problems concern the equipment
contact an authorized technical service centre.
Danger: Breakage and wear of the tips.
The high-frequency vibrations and wear may, very occasionally, lead to breakage
of the tip. Tips of which the shape has been changed or which are otherwise
damaged are liable to break during use. Any such tips should denitely not be
used. It is necessary to instruct the patient to breathe though his nose during the
treatment in order to avoid ingestion of the broken o fragment of the tip.
Danger: Do not install this equipment anywhere there is a risk of
explosions.
This equipment cannot function in places where there is an inflammable
atmosphere. (anaesthetic mixture, oxygen, etc)
Danger: Personnel injury.
The foot pedal of the Surgic smart must not be activated when the door of the
peristaltic pump open. (Fig.5—Ref.B).Moving parts could injure the operator.
4
Danger: Contraindication.
Do not carry out this treatment on metal or ceramic prosthetic artifacts. The
ultrasonic vibrations could lead to decrementing of such artifacts.
Danger: Contraindication.
After autoclave sterilizing of the handpiece, wait for it to cool down completely
before using item.
2. Identication data
2.1 Identication data
An exact description of the model including the serial number of the equipment
will make it easier for our After-Sale Service to respond quickly and eciently to
your enquiry.
Always provide the above information whenever you contact a Woodpecker
Service Centre.
2.2 Data plate of the device
Each device has its own data plate (Fig.1), on which technical specifications
and serial number are indicated. The data plate is on the rear of the device. The
remaining data are included in this manual (see point 15).
Fig.1
2.3 Data plate of the scaler handpiece
The serial number of the Surgic smart handpiece is engraved on the ring nut
(Fig.2).
5
Fig.2
3. Testing of the device
All the devices are checked and tested by Woodpecker completely, including all
the parts.
When testing, all the parts will work in intermittent operation.
The test emphasized that all the problems are from the failure parts. This
procedure ensures the function and reliability of all the parts.
4. Delivery
Avoid the excessive concussion, shake, cover in delivery.
Do not mix with the danger articles.
Avoid the sunlight, rain and snow in delivery.
5. List of material included in the supply
The material included in the supply may vary in case of promotional campaigns.
Warning: Handpiece and cord can’t be detached.
Name Quality Ref
Device 1 Fig.4—Ref.A
Multi-function foot pedal 1 Fig.4—Ref.B
Brine bottle connector 2 Fig.4—Ref.C*
Hook 1 Fig.4—Ref.D
Pump tube 8 Fig.4—Ref.E*
Peristaltic pump 1 Fig.4—Ref.F
Surgic smart handpiece 2 Fig.4—Ref.G*
6
Name Quality Ref
Silicone handpiece holder 2 Fig.4—Ref.H*
Connection for the cord and
tube of the peristaltic pump
4 Fig.4—Ref.J*
Torque wrench 1 Fig.4—Ref.K*
Sterilize box 2 Fig.4—Ref.L*
Tip Holder and Tips
Marked on the
packing list
Fig.4—Ref.M*
Power-supply cable 1 Fig.4—Ref.N
7
K
M
L
N
Fig.4
6. Installation
6.1 Safety requirements during Installation
Danger: The wiring system of the premises where the apparatus
is installed and used must comply with the applicable standards and the
relevant electrical safety requirements.
Danger: Do not install the apparatus in places where there is a risk
of explosion. The apparatus may not be used in areas where there are
inammable atmospheres (anaesthetic mixtures, oxygen, etc).
Danger: Install the apparatus in a place where it will be protected from
blows and from accidental sprays of water or other liquids.
Danger: Do not install the device on or in the vicinity of sources of
heat. Install it such a way that there is an adequate circulation of air around
it. Leave sucient free space around it, in particular with reference to the
fan on the rear. (Fig.6)
Warning: Do not expose the apparatus to direct sunlight or to sources of
UV light.
Warning: The apparatus is transportable, however it must be handled
with care when it is moved.
Warning: Before connecting the cord to the device, make sure that
the electrical contacts are perfectly dry. If necessary, dry them with the air
syringe.
Warning: To avoid risk of electric shock, this equipment must only be
connected to a supply mains with protective earth.
8
Warning: The capacity of brine bottle hang on brine bottle holder
should not be more than 1000ml, and the weight should not exceed 1Kg.
6.2 Initial installation
To ensure perfect operation of the equipment, it is installed by technical
personnel authorized by Woodpecker. The equipment will be installed in a
suitable and handy place for it to be used.
The technician must:
6.2.1 Install the device in a suitable place;
6.2.2 Explain the main aspects of correct installation to the user;
6.2.3 Fill in the installation form, including the purchasers data;
6.2.4 Send the installation form to Woodpecker to ensure traceability and
activation of the warranty.
Fig.5
6.3 Connection the accessories
The accessories listed as follow should be connected with the Surgic smart :
6.3.1 Insert the silicone tube into the peristaltic pump, proceeding as follows:
a) Open the door(Fig.5—Ref.A)as far as it will go.
b) Position the tube in the impeller(Fig.5—Ref.B,C).
c) Close the door completely(Fig.5—Ref.D).
Danger: personnel injury.
The foot pedal of the Surgic smart must not be activated when the door of the
peristaltic pump open. (Fig.5—Ref.A).Moving parts could injure the operator.
6.3.2 Insert the rod for supporting the bag into the holes provided for it (Fig.6—
Ref.A);
6.3.3 Connect the foot pedal to the casting of the device by inserting the plug into
the foot pedal socket (Fig.6—Ref.E);
6.3.4 Plug the power cable into the connector on the casting of the device (Fig.6—
Ref.D) and then into the power outlet;
6.3.5 Insert the tube of Surgic smart cord to the cord connector on the device
(Fig.6—Ref.B);
6.3.6 Connect end of the tube of the peristaltic pump;
6.3.7 Connect the flow-control system to the bag containing the appropriate
liquid for the treatment;
9
6.3.8 Use the torque wrench to screw the tip (Fig.7) till the clattering voice;
6.3.9 Press the button “on/o” (Fig.6—Ref.C), then can use the device.
Fig.6
Fig.7
10
Fig.8
7. Controls
7.1 Description of the controls
This section illustrates the parts of the front panel of the Surgic smart unit,
enabling the controls described in this manual to be located immediately.
7.1.1 Description of bone function:
11
Fig. 9
As shown in Fig. 9, when the mode name "Bone " is selected in the green frame,
the device is in bone cutting mode;In this mode, there are "power" and "water
volume" that can be adjusted by sliding;Among them, the “power” in the 1~10
levels respectively correspond to the bone density pictures “D4~D1” on the left.
In this interface, there is also the "H/S" key to switch the bone cutting depth:
Surface cortical bone and deep cancellous bone;There is an "enhance" button,
which can increase the current power by 30% with one button, which is convenient
for eciency improvement;There is a "light" button, which can switch the LED
light on the handle;There is a "Settings" button for system settings and function
introduction.
7.1.2 Description of perio function:
Fig.10
As shown in Fig. 10, when the mode name " perio " is selected in the green
frame, the device is in periodontal mode; in this mode, the function buttons are in
12
the same bone cutting mode
7.1.3 Description of Endo function:
Fig.11
As shown in Fig. 11, when the mode name "Endo" is selected in the green frame,
the device is in theEndo mode; in this mode, the function buttons are the same as
the bone mode.
7.1.4 Description of clean function:
Fig.12
7.1.5 Description of Flush function:
13
Fig.13
As shown in Figures 12 and 13, when the mode name "Clean" is selected in the
green frame, the device is in the cleaning mode; in this mode, the device has only
the water output function and no ultrasonic vibration is output; it is divided into
the "cleaning mode" "And "Flush Mode". "Clean mode" shown in Figure 12,
is used to ush the pipeline with clean water after the operation; "Flush mode"
shown in Figure 13, can adjust the output of quantitative water each time you
step on the pedal.
7.2 Description of the display and functions
There are three functions of bone root, clean for this Surgic smart .
7.2.1 BONE function (Fig.8)
In bone function, both the water and power model are available.Ten power levels
as follows:
a) Power 9-10: D1,Very high bone density
b) Power 6-8: D2,High bone density
c) Power 3-5: D3,Middle bone density
d) Power 1-2: D4,Low bone density
7.2.2 PERIO function (Fig.9)
In this function, both the water and power model are available, one model as
follow:Perio.
7.2.3 ENDO function (Fig.10)
In this function, both the water and power model are available, one model as
follow:Endo.
7.2.4 CLEAN function (Fig.11)
In this function, press the foot pedal, the device can clean the tube .(Recommed
at least 25 seconds)
7.2.5 FLUSH function (Fig.12)
In this function, Step on the foot pedal once, out of a certain amount of water,
water adjustable: The range is 0.5 ~ 5 ml/time .
14
7.3 Safety requirements during use.
Danger: Contraindications.
Do not use the Surgic smart on patients with pacemakers or other implantable
electronic devices. This requirement also applies to the operator.
Danger: Breakage and wear of the tips.
The high-frequency vibrations and wear may, very occasionally, lead to breakage
of the tip. Tips of which the shape has been changed or which are otherwise
damaged are liable to break during use. Any such tips should denitely not be
used. It is necessary to instruct the patient to breathe through his nose during the
treatment in order to avoid ingestion of the broken fragment of the tip.
Danger: Control of infections.
For maximum safety of both the patient and the operator, clean, disinfect and
sterilize the piezo electronic handpiece, the tips and the torque wrench after each
treatment.
Warning: Contraindication.
Do not carry out this treatment on metal or ceramic prosthetic artifacts. The
ultrasonic vibrations could lead to decrementing of such artifacts.
Warning: Contraindication.
After autoclave sterilizing of the handpiece, wait for it to cool down completely
before using it.
Warning: The electrical contacts inside the cord connector must be dry.
Before connecting the handpiece to the device, make sure the electrical contacts
of the connector are perfectly dry, in particular after the autoclave sterilization
cycle. If necessary, dry the contacts by blowing air onto them with the syringe.
Warning: To use the device correctly, it is necessary to press the foot
pedal and start it up without letting the tip rest on the part to be treated.
This will allow the electronic circuit to detect the point where resonance of
the tip is without any interference, thus enabling optimum performance.
If this is not done, contact with the part to be treated or with other surfaces before
start-up could cause tripping of the protection systems.
Warning: For spray treatment, use only tips through which liquid is
passed.
7.4 Protection systems and alarms.
The device has a diagnostics circuit that is used to recognize tripping of the
protection system and of the alarms. These are shown on the display, as follows:
15
Warning code Warning description Solution
Warn 01
The handle is not
completely dry or
reduced in performance
Please ensure that the handle is
completely dry. If the alarm is not
removed, replace the handle.
Warn 02
There is no reliable
connection in the handle
Please reconnect the handle interface
Warn 03 Fan failure
Please call the Woodpecker service
centre immediately.
Warn 04 Pump failure
Please call the Woodpecker service
centre immediately.
Warn 05 Abnormal power failure
Please call the Woodpecker service
centre immediately.
Warn 06
Abnormal handle or
work tip loosening
Please reconnect the handle and
tighten the working tips. If the alarm
is not eliminated, please contact the
local sales or woodpecker company.
Warn 07
Abnormality of bone
cutting pattern
Please restart the device, if the
problem persists, stop using it and
call the Woodpecker service centre
immediately.
7.5 Instruction for use
7.5.1 Open the air intake on the drip system;
7.5.2 Screw the chosen tip onto the Surgic smart handpiece until it is flush
against it;
7.5.3 To use the torque wrench correctly (Fig.7) proceed as follow;
a) Hold the body of the handpiece rmly;
Warning: Do not grip the end part of the handpiece or the cord, only the
plastic casting (Fig.7) and do not turn it while fastening the tip in place;
b) Turn the wrench in a clockwise direction until the cultch engages (till making
clicking sound);
c) The tip is now properly tightened in place;
7.5.4 Make sure that the Surgic smart handpiece is correctly connected to the
handpiece connector (Fig.6-Ref.B);
7.5.5 Check the display to see the type of power that has been set. If the type of
power required dierent from the type that has been set, use key “M” on Multi-
founction foot pedal to switch;
7.5.6 Check the display to see the power level that has been set, if the type of
power required diers from the level that has been set, use the key “P”on Multi-
16
founction foot pedal for selecting, depending on the type of function that has
been set;
7.5.7 Check the display to see the delivery rate of the peristaltic pump, if
the delivery rate required is other than the level that has been set, use the key
“Water”on Multi-founction foot pedal to choose, depending on the type of
function that has been set.
7.6 Rules for keeping the device in proper working order
7.6.1 Check the state of wear of the tips periodically and replace any for which a
drop in performance is noted;
7.6.2 Do not alter the shape of the tips by bending or lling them;
7.6.3 Replace any tip that has become deformed or damaged by impacts;
7.6.4 Always make sure that any threaded parts and their contact surfaces are
perfectly clean;
7.6.5 If an tip becomes too worn, the device will stop working.
7.7 Settings permitted according to insert type
The following table shows the Mode and Power settings permitted for correct use
of the device.
Insert Mode Power
SS1-SS2-SS3-SS4-SS5-SS6-
SS1L-SS1R
BONE Power1-Power10
SL1-SL2-SL3-SL4-SL5 BONE Power1-Power10
SC1 BONE Power1-Power10
SI1-SI2-SI7-SI8-SI9 BONE Power1-Power10
SP1-SP2-SP3-SP4-SP5-SP6-
SP7
Perio Power1-Power10
SE1-SE2-SE3-SE4 Endo Power1-Power10
7.8 When the equipment is nished, turn o the power switch, press the
button “o” (Fig.6—Ref.C), then remove the power plug.
8. Cleaning, Disinfection and Sterilization
The cleaning, disinfection and sterilization of :
1. Handpiece,
2. Torque wrench,
3. Pump tube,
4. Brine bottle connector,
5. Connection for the cord and tube of the peristaltic pump,
6. Tips,
17
7. Tip holder,
8. Silica gel support for the handpiece,
9. Sterilize box.
Unless otherwise stated, they will be hereinafter referred to as “products”.
Warning:
The use of strong detergent and disinfectant (alkaline pH>9 or acid pH <5) will
reduce the life span of products. And in such cases, the manufacturer takes no
responsibility.
The products shall not be exposed to high temperature above 138℃.
Processing limit:
The products have been designed for a large number of sterilization cycles. The
materials used in manufacture were selected accordingly. However with every
renewed preparation for use, thermal and chemical stresses will result in ageing
of the products.
The maximum recommended sterilization times for pump tube is 8 times; the
maximum allowable sterilization times for handpiece and Silica gel support for
the handpiece is 100 times; the maximum allowable sterilization times for tip
is 300 times; the maximum allowable sterilization times for connection for the
cord and tube of the peristaltic pump, brine bottle connector, torque wrench and
Sterilize box is 300 times.
8.1 Initial processing
8.1.1 Processing principles
It is only possible to carry out effective sterilization after the completion
of effective cleaning and disinfection. Please ensure that, as part of your
responsibility for the sterility of products during use, only suciently validated
equipment and product-specic procedures are used for cleaning/disinfection and
sterilization, and that the validated parameters are adhered to during every cycle.
Please also observe the applicable legal requirements in your country as well
as the hygiene regulations of the hospital or clinic,especially with regard to the
additional requirements for the inactivation of prions.
8.1.2 Post-operative treatment
The post-operative treatment must be carried out immediately, no later than
30 minutes after the completion of the operation. The steps are as follows:
1.Ultrasonic bone surgery is operated in ushing mode for 20-30 seconds to ush
the handpiece and tip;
2.Remove the handpiece from the Ultrasonic bone surgery, and rinse away the
dirt on the surface of the products with pure water (or distilled water/deionized
water);
Note:
1) The package used conforms to ISO 11607;
2) It can withstand high temperature of 138 °C and has sufficient steam
18
permeability;
3) The packaging environment and related tools must be cleaned regularly to
ensure cleanliness and prevent the introduction of contaminants;
4) Avoid contact with parts of dierent metals when packaging.
8.2 Preparation before cleaning
Tools: Ultrasonic bone surgery torque wrench, tray, soft brush, clean and dry soft
cloth
1. Adjust the machine to the cleaning mode, step on the pedal for 3s to start the
cleaning procedure;
Note:
1. Pure water, distilled water or deionized water should be used at this time.
2. Screw the handpiece interface sealing sleeve of the machine into the interface
to ensure that the interface is not eroded by water;
3. Remove the tip from product with Ultrasonic bone surgery torque wrench
provided by Guilin Woodpecker Medical Instrument Co., Ltd, and then put the
tip and torque wrench into a clean tray.
4. Unscrew the nipple at the front end of the handpiece in a counterclockwise
direction, remove the light pipe and LED lamp, and put them into the tray.
5. Use a clean soft brush to carefully brush the front thread, horn, nipple, light
pipe and LED lamp until the dirt on surface is not visible. Then use soft cloth to
dry the handpiece and accessories and put them into a clean tray. The cleaning
agent can be pure water, distilled water or deionized water.
Disassembling steps
8.3 Cleaning
The cleaning should be performed no later than 24 hours after the operation.
The cleaning can be divided into automated cleaning and manual cleaning.
Automated cleaning is preferred if conditions permit.
8.3.1 Automated cleaning
19
• The cleaner is proved to be valid by CE certicationin accordance with EN ISO
15883.
• There should be a flushing connector connected to the inner cavity of the
product.
The cleaning procedure is suitable for the products, and the ushing period is
sucient.
• Do not clean the handpiece with ultrasound.
It is recommended to use a washer-disinfector in accordance with EN ISO 15883.
For the specic procedure, please refer to the automated disinfection section in
the next section «Disinfection».
Note:
a) The cleaning agent does not have to be pure water. It can be distilled water,
deionized water or multi-enzyme. But please ensure that the selected cleaning
agent is compatible with the products.
b) In washing stage, the water temperature should not exceed 45 °C, otherwise
the protein will solidify and it would be dicult to remove.
c) After cleaning, the chemical residue should be less than 10mg / L.
8.4 Disinfection
Disinfection must be performed no later than 2 hours after the cleaning phase.
Automated disinfection is preferred if conditions permit.
8.4.1 Automated disinfection-Washer-disinfector
• The washer-disinfector is proved to be valid by CE certication in accordance
with EN ISO 15883.
• Use high temperature disinfection function. The temperature does not exceed
134 ° C, and the disinfection under the temperature cannot exceed 20 minutes.
• The disinfection cycle is in accordance with the disinfection cycle in EN ISO
15883.
Cleaning and disinfecting steps by using Washer-disinfector:
1. Carefully place the products into the disinfection basket. Fixation of products
is needed only when the product is removable in the device. The products are not
allowed to contact each other.
2. Connect the inner cavity of the product to the flushing connection of the
washer-disinfector with a proper cleaning connector.
3. Start the program.
4. After the program is nished, remove the products from the washer-disinfector,
inspect (refer to section «Inspection and Maintenance») and packaging (refer to
chapter «Packaging»). Dry the products repeatedly if necessary (refer to section
«Drying»).
Note:
1) Before use, you must carefully read the operating instructions provided by the
equipment manufacturer to familiarize yourself with the disinfection process and
20
precautions.
2) With this equipment, cleaning, disinfection and drying will be carried out
together.
3) Cleaning: (a) The cleaning procedure should be suitable for the products to be
treated. The ushing period should be sucient (5-10 minutes). Pre-wash for 3
minutes, wash for another 5 minutes, and rinse it for twice with each rinse lasting
for 1 minute. (b) In the washing stage, the water temperature should not exceed
45 °C, otherwise the protein will solidify and it is dicult to remove. (c) The
solution used can be pure water, distilled water, deionized water or multi-enzyme
solution, etc., and only freshly prepared solutions can be used. (d)During the use
of cleaner, the concentration and time provided by manufacturer shall be obeyed.
The used cleaner is neodisher MediZym (Dr. Weigert).
4) Disinfection: (a) Direct use after disinfection: temperature 90 ° C, time 5
min or A0 ≥ 3000;
Sterilize it after disinfection and use: temperature ≥ 90 ° C, time ≥ 1 min or A0 ≥
600
(b) The disinfection temperature used here is 93 ℃, the time is 2.5 min, and
A0>3000
5) Only distilled or deionized water with a small amount of microorganisms
(<10 cfu/ml) can be used for all rinsing steps. (For example, pure water that
is in accordance with the European Pharmacopoeia or the United States
Pharmacopoeia).
6) After cleaning, the chemical residue should be less than 10mg / L.
7) The air used for drying must be ltered by HEPA.
8) Regularly repair and inspect the disinfector.
8.5 Drying
If your cleaning and disinfection process does not have an automatic drying
function, dry it after cleaning and disinfection.
Methods:
1. Spread a clean white paper (white cloth) on the at table, point the products
against the white paper (white cloth), and then dry the products with ltered dry
compressed air (maximum pressure 3 bar). Until no liquid is sprayed onto the
white paper (white cloth), the products drying is completed.
2. It can also be dried directly in a medical drying cabinet (or oven). The
recommended drying temperature is 80℃~120℃ and the time should be 15~40
minutes.
Note:
1)The drying of product must be performed in a clean place.
2)The drying temperature should not exceed 138 °C;
3)The equipment used should be inspected and maintained regularly.
8.6 Inspection and maintenance
21
In this chapter, we only check the appearance of the products. After inspection, if
there is no problem, the handpiece should be immediately reassembled, installing
the LED, light guide, and cone head in sequence to the handpiece, and then
tighten the cone head clockwise.
1. Check the products. If there is still visible stain on the products after cleaning/
disinfection, the entire cleaning/disinfection process must be repeated.
2. Check the products. If it is obviously damaged, smashed, detached, corroded
or bent, it must be scrapped and not allowed to continue to be used.
3. Check the products. If the accessories are found to be damaged, please
replace it before use. And the new accessories for replacement must be cleaned,
disinfected and dried.
4. If the service time (number of times) of the products reaches the specified
service life (number of times), please replace it in time.
8.7 Packaging
Install the disinfected and dried products and quickly package it in a medical
sterilization bag (or special holder, sterile box).
Note:
1) The package used conforms to ISO 11607;
2) It can withstand high temperature of 138 °C and has sufficient steam
permeability;
3) The packaging environment and related tools must be cleaned regularly to
ensure cleanliness and prevent the introduction of contaminants;
4) Avoid contact with parts of dierent metals when packaging.
8.8 Sterilization
Use only the following steam sterilization procedures (fractional pre-vacuum
procedure*) for sterilization, and other sterilization procedures are prohibited:
1.The steam sterilizer complies with EN13060 or is certied according to EN 285
to comply with EN ISO 17665;
2. The highest sterilization temperature is 138 ° C;
3. The sterilization time is at least 4 minutes at a temperature of 132 ° C / 134 ° C
and a pressure of 2.0 bar ~ 2.3 bars.
4. Allow a maximum sterilization time of 20 minutes at 134 °C.
Verication of the fundamental suitability of the products for eective steam
sterilization was provided by a veried testing laboratory.
Note:
1) Only products that have been eectively cleaned and disinfected are allowed
to be sterilized;
2) Before using the sterilizer for sterilization, read the Instruction Manual
provided by the equipment manufacturer and follow the instructions.
3) Do not use hot air sterilization and radiation sterilization as this may result in
22
damage to the product;
4) Please use the recommended sterilization procedures for sterilization. It is not
recommended to sterilize with other sterilization procedures such as ethylene
oxide, formaldehyde and low temperature plasma sterilization. The manufacturer
assumes no responsibility for the procedures that have not been recommended.
If you use the sterilization procedures that have not been recommended, please
adhere to related eective standards and verify the suitability and eectiveness.
Fractional pre-vacuum procedure = steam sterilization with repetitive pre-
vacuum. The procedure used here is to perform steam sterilization through three
pre-vacuums.
8.9 Storage
1. Store in a clean, dry, ventilated, non-corrosive atmosphere with a relative
humidity of 10% to 93%, an atmospheric pressure of 70KPa to 106KPa, and a
temperature of -20 °C to +55 °C;
2. After sterilization,the product should be packaged in a medical sterilization
bag or a clean sealing container, and stored in a special storage cabinet. The
storage time should not exceed 7 days. If it is exceeded, it should be reprocessed
before use.
Note:
1)The storage environment should be clean and must be disinfected regularly;
2)Product storage must be batched and marked and recorded.
8.10 Transportation
1. Prevent excessive shock and vibration during transportation, and handle with
care;
2. It should not be mixed with dangerous goods during transportation. 3.Avoid
exposure to sun or rain or snow during transportation.
3. The cleaning and disinfection of main unit are as follows:
• Before each use, wipe the surface of the machine and the tail cord of the
handpiece with a soft cloth or paper towel soaked in 75% medical alcohol.
Repeat the wiping for at least 3 times.
• Before each use, please let the Ultrasonic Periodontal Treatment Device work
under irrigation mode for 20-30s, and then install the handpiece.
After each use, please let the Ultrasonic Periodontal Treatment Device work
under irrigation mode for 20-30s, and then remove the handpiece.
After each use, wipe the surface of the device and the tail cord of the handpiece
with a soft cloth soaked in clean water (distilled or deionized water) or a clean
disposable wipe. Repeat the wiping for at least 3 times.
9. Regular maintenance
9.1 Handle this device gently, keep away from the shake source, and should
23
install and store in shade.
9.2 Do not mix with poison, causticity, explosive and combustible things
together.
9.3 This equipment should be stored in a room where the relative humidity is
10% ~ 93%, atmospheric pressure is 70kPa to106kPa, and the temperature is
-20℃ ~ +55℃.
9.4 If the device is not used for a long time running, it is better to connect the
electricity and water one time per month, 5 minutes per time.
9.5 Disconnect the device from the power mains.
Danger: Check regularly that the power cable is intact, if it is
damaged, replace it with an Woodpecker spare.
10. Replacement of the fuses
Danger: Switch o the apparatus.
Always turn off the apparatus by means of the switch (Fig.5-Ref.B) and
disconnect it from the power outlet before carrying out the following maintenance
activities.
10.1 Insert the at tip of a screwdriver into the recess in the fuse compartment
below the power socket and use it as a lever (Fig.12-Ref.A);
10.2 Pull out the fuse compartment(Fig.12-Ref.B);
10.3 Danger: Replace the fuses, using fuses of the type indicated on the
identication label on the bottom of the apparatus;
10.4 Put the compartment back into place (Fig.12-Ref.B).
Fig.12
11. Disposal procedures and precautions
Danger: Hospital waste
Treat the following items as hospital waste
- Tips, when worn or broken.
- Tube of the peristaltic pump, after 8 sterilizing cycles.
- Torque wrench for tightening tips, when worn or broken.
24
12. Tips
12.1 Sharp tips
The sharp edges of these tips can be used to treat bone structures eciently and
effectively. Sharp tips are used in osteotomy and osteoplasty when a fine and
well-dened cut in the bone structure concerned it required, there are also tips
with sharp edges for osteoplasty techniques and for removing bone fragments.
12.2 Smoothing tips
The smoothing tips have surfaces shaped in such a way that they can be used to
work the bone structures with precision and in a controlled manner. Smoothing
tips are used in osteotomy when it is necessary to prepare dicult and delicate
structures such as those for preparing a maxillary sinus window or to complete
preparation of the site of an implant.
12.3 Blunt tips
Blunt tips are used for separating the soft tissues, for example for detaching
schneiders membrane or for lateralizing nerves. In periodontology, these tips are
used to smooth the root surfaces.
13. Symbols
Mark
Follow instructions for use Use indoor only
Alternating current
Socker for the foot
pedal
Manufacturer Drip-proof
Can be autoclaved Date of manufacture
Protective earthing
Caution mechanical
injury
1.6A, 250V Pwtective tube Type B applied part
Serial number CE marked product
25
Atmospheric pressure for
storage
Temperature
limitation for
storage
Humidity limitation for
storage
Appliance
compliance WEEE
directive
Strong water spraying
experiment
Input voltage
Authorised Representative in the EUROPEAN COMMUNITY
14. Troubleshooting
If the device does not seem to be working properly, read the instruction again and
then check the following table:
Problem Possible cause solution
The device does not turn
on when the switch it
positioned on ON.
The connector on the end of
the power cable is plugged
into the socket on the rear
of the device properly.
Check that the power
cable is rmly connected.
The power cable is faulty.
Check that the power
outlet is working
properly. Replace the
power cable.
The fuses blew out.
Replace the fuses.
The connector on the
end of the power cable is
plugged into the socket
on the rear of the device
properly.
The connector of the
foot pedal is not properly
plugged into the socket.
Insert the foot pedal
connector
properly.
The foot pedal will not
work.
Contact the nearest
dealer or authorized
Woodpecker service
centre.
A faint whistle can be
heard coming from
the Surgic Touch Pro
handpiece during
operation.
The tip is not correctly
tightened onto the
handpiece.
Unscrew the tip and
screw it back into place
correctly.
26
Problem Possible cause solution
The device is switched
on but does not work, the
message WARN appears
on the display.
The tip is not tted correctly
into the handpiece.
Unscrew the tip and
screw it back into place
correctly.
The tip is worn, broken or
deformed.
Replace the tip.
The connector of the cord
is wet.
Dry the connectors.
The device is switched
on but will not work, the
message WARN appears
on the display.
Cord not connected to the
device.
Connect the cord to the
device.
Lack of continuity of a lead
in the cord.
Contact the nearest
dealer or authorized
Woodpecker service
centre.
Handpiece failure.
Contact the nearest
dealer or authorized
Woodpecker service
centre.
Malfunctioning of the
tuning circuit.
Contact the nearest
dealer or authorized
Woodpecker service
centre.
No liquid comes out of
the tip during operation.
The tip is of the type with
no through-ow of liquid.
Use an tip of the type
with through-ow of
liquid.
The bag of liquid is empty.
Replace the bag with a
full one.
The cover of pump that
connected with the water
tube is open.
Close the cover.
The tubes of the drip system
and of the pump have not
been correctly installed.
Check the connections of
the tubes.
The tip is clogged.
Free the passage in the
tip through which the
water passes.
27
Problem Possible cause solution
No liquid comes out of
the tip during operation.
The handpiece is clogged.
Contact the nearest
dealer or authorized
Woodpecker service
centre.
The device is working
properly, but the pump is
being forced.
Too much pressure by the
impeller on the tube in the
peristaltic pump.
Check that the tube in
the peristaltic pump has
been correctly inserted.
The pump is running
correctly but when it
stops liquid comes out of
the handpiece.
The door of the peristaltic
pump is not closed
properly.
Make sure that the door
of the peristaltic pump is
properly closed.
Insucient power.
The tip is not correctly
tted to the handpiece (the
message WARN appears on
the display).
Unscrew the tip and
screw it back into place
correctly.
The tip is worn, broken
or deformed (the message
WARN appears on the
display).
Replace the tip.
LCD screen mess or
imcomplete display.
Voltage interference.
Stop any operation,
change the model then
return to the original
model or restart the
machine.
15. Technical data
15.1 Device in accordance with Directive 93/42EEC.
15.2 According to EN60529: IPX1 (device)
IPX6 (foot pedal)
15.3 Software version: BoneSurgical4-V1.0.0
15.4 Device for intermittent operation: 60s ON, 10s OFF
15.5 Power-supply voltage: ~100V-240V 50Hz/60Hz 170VA
15.6 Fuses: 2×1.6AT 250V
15.7 Working frequency: 24kHz~36kHz
15.8 Flow: 25~110ml/m
15.9Applied parts: Tips
15.10 Protection systems and tripping time of the APC:
28
No handpiece connected: 10ms
Cord interrupted: 10ms
Tips broken or not correctly tightened:
500ms
Protection by discharge to earth: 10ms
15.11 Alarm: Front display show the e (see point 7.3 and 14)
15.12 Operation environment:
a) Environment temperatuer: +5°C~+40°C
b) Relative humidity: 30%~75%
c) Atmosphere pressure: 70kPa~106kPa
d) Temperature in the water inlet of water-cooling equipment is not higher than
25°C
15.13 Delivery and store environment: This equipment should be stored in a
room where the relative humidity is 10% ~ 93%, atmospheric pressure is 70kPa
to106kPa, and the temperature is -20℃ ~ +55℃.
15.14 Pump tube: less than 8 sterilization cycles is highly recommended
15.15 Size of main unit: 276 mm×267 mm×110mm
15.16 Weight of main unit: 2.8kg
15.17 Type of protection against electric shock: Class Ⅰ equipment
15.18 Degree of protection against electric shock: Type B applied part
16. After service
We oer two year, free repair to the equipment according to the warranty card.
The repair of the equipment should be carried out by our professional technician.
We are not responsible for any irretrievable damage caused by the non-
professional person.
Woodpecker state that the we can provide circuit diagrams, component lists,
drawings, calibration details, or other information to help maintenance personnel
repair Surgic smart components that can be repaired by maintenance personnel
designated as required.
17. Environmental protection
Please dispose according to the local laws.
18. Manufacturer’s right
We reserve the right to change the design of the equipment, the technique,
ttings, the instruction manual and the content of the original packing list at any
time without notice. If there are some differences between blueprint and real
equipment, take the real equipment as the norm.
19.Guarantee
19.1 Before being placed on the market, all WOODPECKER equipment
undergoes a thorough nal check to ensure that it is are in proper working order.
29
19.2 WOODPECKER guarantees its products, purchased new from a
WOODPECKER dealer or importer, to be free from manufacturing or material
defects for:
-TWO YEAR from the date of purchase for the device;
-ONE YEAR from the date of purchase for the handpiece with its cord.
19.3 Throughout the warranty period, WOODPECKER undertakes to repair (or,
at their sole discretion, to replace) free of charge any parts that, in their opinion,
are faulty.
Complete replacement of WOODPECKER products is excluded
19.4 Woodpecker cannot accept any liability for direct or incidental damage or
personal injury in the following cases:
19.4.1 If the equipment is used for purposes other than that for which it is
intended;
19.4.2 If the equipment is not used in accordance with all the instruction and
requirement described in this manual;
19.4.3 If the wiring system in the room where the equipment is used does not
comply with the applicable standards and appropriate requirements;
19.4.4 If any assemble operations, extensions, settings, alterations or repairs have
been carried out by personnel not authorized by Woodpecker;
19.4.5If the environmental conditions in which the device is kept and stored
do not comply with the requirements indicated in the chapter on technical
specications.
19.5 Accidental damages due to transport, incorrect use or carelessness or to
connection to power supplies other than as envisaged and damage to the signaling
lamps handpiece and all accessories are excluded from the warranty.
The warranty will no longer apply if the apparatus has been tampered with or
repaired by unauthorized personnel.
19.6 Warning:
The warranty is valid only if the warranty slip enclosed with the product has been
completed in full and returned to us or, if appropriate, to your WOODPECKER
dealer or importer within 20 days from the date of purchase, as proven by the
consignment note/invoice issued by the dealer/importer.
In order to benefit from the warranty service, the customer must return the
apparatus to be repaired to the WOODPECKER dealer/importer from which it
was purchased, at his own expense.
19.7 The apparatus should be returned suitable packed (possibly in its original
packing material).
19.8 Accompanied by all the accessories and by the following information:
19.8.1 Owners details, including his telephone number;
19.8.2 Details of the dealer/importer;
19.8.3 Photocopy of the consignment note/purchase invoice of the apparatus
issued to the owner and indicating, in addition to the date, also the name of the
30
apparatus and its serial number;
19.8.4 A description of the problem.
19.9 Transport and any damages caused during transport are not covered by the
warranty
In the event of failure due to accidents or improper use, or if the warranty has
lapsed, repairs to WOODPECKER produces will be charged on the basis of the
actual cost of the materials and labour required fro such repairs.
20. Statement
This is to certify that all the functions of the equipment have been tested rigidly.
All the functions run normally. In special condition, abnormal phenomenon may
happen due to the unavoidable interference.
In the equipment, power network or static interference may make the display
screen display white ake. This phenomenon does not inuence the operation of
normal functions. Solvents: Stop the equipment, press the top-right key-press on
the display panel to change the display of screen, then return. Thus the equipment
can display normally. Or turn o the power supply, restart the equipment.
All rights of modifying the product are reserved to the manufacturer without
further notice. The pictures are only for reference. The nal interpretation rights
belong to GSILIN WOODPECKER MEDICAL INSTRUMENT CO., LTD.
The industrial design, inner structure, etc, have claimed for several patents by
WOODPECKER, any copy or fake product must take legal responsibilities.
21.Declaration of comformity-EMC
Guidance and manufacturer’s declaration - electromagnetic emissions
The models Ai-surgrey, Surgic smart are intended for use in the electromagnetic
environment specied below. The customer or the user of the models Ai-surgrey,
Surgic smart should assure that they are used in such an environment.
Emissions test Compliance Electromagnetic environment - guidance
RF emissions
CISPR 11
Group 1
The models Ai-surgrey, Surgic smart use
RF energy only for its internal function.
Therefore, its RF emissions are very low and
are not likely to cause any interference in
nearby electronic equipment.
31
RF emissions
CISPR11
Class B
The models Ai-surgrey, Surgic smart are
suitable for used in domestic establishment
and in establishment directly connected
to a low voltage power supply network
which supplies buildings used for domestic
purposes.
Harmonic
emissions
lEC 61000-3-2
Class A
Voltage
uctuations
/ icker
emissions lEC
61000-3-3
Complies
Guidance & Declara tion — electromagnetic immunity
The models Ai-surgrey, Surgic smart are intended for use in the electromagnetic
environment specied below. The customer or the user of the models Ai-surgrey,
Surgic smart should assure that they are used in such an environment.
Immunity test
IEC 60601
test level
Compliance
level
Electromagnetic environment -
guidance
Electrostatic
discharge
(ESD)
IEC 61000-4-2
±8 kV
contact
±2 kV, ±4
kV, ±8 kV,
±15 kV air
±8 kV contact
±2 kV, ±4 kV,
±8 kV,
±15 kV air
Floors should be wood, concrete
or ceramic tile. If oors are
covered with synthetic material,
the relative humidity should be at
least 30 %.
Electrical fast
transienUburst
IEC 61000-4-4
±
2kV
for power
supply lines
±
1 kV
for Input/
output lines
±
2kV for
power supply
lines
Mains power quality should be
that of a typical commercial or
hospital environment
Surge
IEC 61000-4-5
±0.5 kV, ±1
kV line to
line
±0.5 kV, ±1
kV, ±2
kV line to
ground
±0.5 kV, ±1 kV
line to line
±0.5 kV, ±1 kV,
±2
kV line to
ground
Mains power quality should be
that of a typical commercial or
hospital environment
32
Voltage dips,
short
interruptions
and
voltage
variations on
power supply
input
lines
IEC 61000-4-
11
<5 % U
T
(>95% dip
in U
T
.)
for 0.5
cycle
<5 % U
T
(>95% dip
in U
T
)
for 1 cycle
70% U
T
(30% dip in
U
T
)
for 25/30
cycles
<5% U
T
(>95 % dip
in U
T
)
for 5/6 sec
<5 % U
T
(>95% dip in
U
T
.)
for 0.5 cycle
<5 % U
T
(>95% dip in
U
T
)
for 1 cycle
70% U
T
(30% dip in U
T
)
for 25/30 cycles
<5% U
T
(>95 % dip in
U
T
)
for 5/6 sec
Mains power quality should be
that of a typical commercial
or hospital environment. If the
user of the models Ai-surgrey,
Surgic smart require continued
operation during power mains
interruptions, it is recommended
that the models Ai- surgrey,
Surgic smart be powered from an
uninterruptible power supply or a
battery.
Power
frequency
(50/60 Hz)
magnetic eld
IEC 61000-4-8
30A/m 30A/m Power frequency magnetic elds
should be at levels characteristic
of a typical location in a typical
commercial or hospital
environment
NOTE U
T
is the a.c. mains voltage prior to application of the test level.
Guidance & Declaration - Electromagnetic immunity
The models Ai-surgrey, Surgic smart are intended for use in the electromagnetic
environment specied below. The customer or the user of the models Ai-surgrey,
Surgic smart should assure that they are used in such an environment.
Immunity test
IEC 60601 test
level
Compliance
level
Electromagnetic environment
- guidance
33
Conducted
RF
IEC 61000-4-
6
Radiated RF
lEC 61000-4-
3
3 Vrms
150 kHz to 80
MHz
6 Vrms in ISM
and amateur
radio bands
10 V/m
80 MHz to 2.7
GHz
385MHz-
5785MHz
Test
specication
s for
ENCLOSURE
PORT
IMMUNITY to
RF wireless
communicati
on equipment
(Refer to table 9
of IEC 60601-
1-
2:2014)
3 Vrms
150 kHz to 80
MHz
6 Vrms in ISM
and amateur
radio bands
10 V/m
80 MHz to 2.7
GHz
385MHz-
5785MHz
Test
specication
s for
ENCLOSURE
PORT
IMMUNITY to
RF wireless
communicati
on equipment
(Refer to table 9
of IEC 60601-
1-
2:2014)
Portable and mobile RF
communications equipment
should be used no closer to any
part of the models Ai- surgrey,
Surgic smart, including
cables, than the recommended
separation distance calculated
from the equation applicable
to the frequency of the
transmitter.
Recommended separation
distance
=[3,5/V
1
]×P
1/2
d=1.2×P
1/2
80 MHz to 800
MHz
d=2.3×P
1/2
800 MHz to 2.5
GHz
where P is the maximum output
power rating of the transmitter
In watts (W) according to the
transmitter manufacturer and d
Is the recommended separation
distance in meters (m).
Field strengths from xed RF
transmitters, as determined
by an electromagnetic site
survey,
a
should be less than
the compliance level in each
frequency range.
b
Interference may occur In the
vicinity of equipment marked
with the following symbol:
NOTE 1 At 80 MHz and 800 MHz. the higher frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic
propagation is aected by absorption and reection from structures, objects and
people.
34
a
Field strengths from xed transmitters, such as base stations for radio (cellular/
cordless) telephones and land mobile radios, amateur radio, AM and FM radio
broadcast and TV broadcast cannot be predicted theoretically with accuracy.
To assess the electromagnetic environment due to xed RF transmitters, an
electromagnetic site survey should be considered. If the measured eld strength
in the location in which the models Ai-surgrey, Surgic smart is used exceeds
the applicable RF compliance level above, the models Ai-surgrey, Surgic
smart should be observed to verify normal operation. If abnormal performance
is observed, additional measures may be necessary, such as reorienting or
relocating the models Ai- surgrey, Surgic smart.
b
Over the frequency range 150 kHz to 80 MHz, eld strengths should be less
than 3V/m.
Recommended separation distances between
portable and mobile RF communications equipment and the models Ai-
surgrey, Surgic smart
The models Ai-surgrey, Surgic smart are intended for use in electromagnetic
environment in which radiated RF disturbances is controlled. The customer or
the user of the models Ai-surgrey, Surgic smart can help prevent electromagnetic
interference by maintaining a minimum distance between portable and mobile
RF communications equipment (transmitters) and the models Ai-surgrey, Surgic
smart are recommended below, according to the maximum output power of the
communications equipment.
Rated
maximum
output power of
transmitter W
Separation distance according to frequency of transmitter
m
150kHz to 80MHz
d=1.2×P
1/2
80MHz to 80MHz
d=1.2×P
1/2
800MHz to 2.5GHz
d=2.3×P
1/2
0,01 0.12 0.12 0.23
0,1 0.38 0.38 0.73
1 1.2 1.2 2.3
10 3.8 3.8 7.3
100 12 12 23
For transmitters rated at a maximum output power not listed above, the
recommended separation distance d in meters (m) can be estimated using the
equation applicable to the frequency of the transmitter, where P is the maximum
output power rating of the transmitter in watts (W) accordable to the transmitter
manufacturer.
NOTE 1 At 80 MHz and 800 MHz. the separation distance for the higher
frequency range applies.
NOTE 2 These guidelines may not apply in all situations. Electromagnetic
propagation is aected by absorption and reection from structures, objects and
people
ZMN-SM-445 V1.0-20211220
To purchase this unit visit:
www.affordabledentalequipment.com